Tag Archives: JEOL

JEOL EPMA

[MOD] Improve safety of SMD

The power of the stepping motor driver (SMD) is controled by the host computer via the cable from CN2 to SGMD2 (STAGE) or SPMD2 (spectrometer).

 

AC100V is applied to this cable, and I think it is danger, especially when the cable and/or relay on the OCX module are damaged.

 

The following modification applied DC24V instead of AC100V to control the power of the SMD unit.

 

733-SMD-mod

 

The AC-DC converter generates DC24V and it is applied to control the DC24V relay, replacing original AC100V relay.

 

I believe this improves safety.

JEOL stage gear head repairment

Degration of the gear head(s) of the stage causes large backlash and makes stage positioning inaccurate. Main problem is wear of the clutch part of the gear head unit. It can be fixed by yourself as the procedure below.

Types of JEOL gear head

There are two types of the JEOL stage gear head.

 

733-Gearhead-types

Step 1: Check backlash
Move gears by hands to check backlash. Gears should not have backlash. If gears have backlash, even small movement, the clutch part needs to be maintained.
Check gears movement
Step 2: Remove the cover
Remove three screws and the cover.
733-Gearhead-Step1
Step 3: Disassemble
Remove three screws and disassemble the gear head.
733-Gearhead-Step2
733-Gearhead-Step3
Step 4: Cleaning
Clean up all parts using acseton with ultrasonic cleaner.
Step 5: Fix clutch (1)
Apply small amount of epoxy resin adhesive to the cluch pin.
733-Gearhead-Step5
Step 6: Fix clutch (2)
Insert the gear and remove it to put small amount of epoxy resin adhesive on the clutch slit. Then, wait.
733-Gearhead-Step7
Step 7: Adjust clutch
Insert and remove the gear to adjust movement of the clutch system.
733-Gearhead-Step6
Step 8: Assemble
Assemble the gear head unit, applying suitable grease.
733-Gearhead-Step9
Step 9: Check
Check movement of gears and the clutch.
733-Gearhead-FinalCheck